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HANUMAN HI-TECH MACHINERY & ULTRASONIC SYSTEM

Ultrasonic Transducers & Components

Industrial-grade 15 KHz & 20 KHz ultrasonic welding transducers, stainless steel converters, paper cup horn boosters, and high-power transistor cards engineered for continuous manufacturing reliability.

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PRECISION ACOUSTIC TRANSDUCERS

Ultrasonic Converters & Power Components

7 Products Available

Ultrasonic Welding Transducer

Ultrasonic Welding Transducer

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₹8,000 Get Latest Price
Component Name Ultrasonic Welding Transducer
Transducer Category 20 KHz High-Frequency Ultrasonic Converter
Primary Application Non-woven carry bag sealing, plastic welding stations, and ultrasonic spot welders
Indicative Price ₹8,000

Product Overview

Manufactured by Hanuman Ultrasonic System, this 20 KHz 2000W Ultrasonic Welding Transducer is built for industrial bag sealing, plastic welding, and non-woven loop attachment. Equipped with high-density PZT-4 piezoelectric ceramic rings clamped between alloy steel stress plates, it delivers rapid electro-acoustic energy conversion with minimal heat generation during prolonged operational cycles.

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Technical Specifications

Operating Frequency 20 KHz ± 0.5 KHz
Rated Power 2000 Watts
Transducer Body Industrial Grade Stainless Steel Front Mass
Piezo Elements 4 Imported High-Q PZT-4 Ceramic Rings
Resonant Impedance ≤ 15 Ω
Capacitance 11 - 14 nF
Operating Voltage 1000 - 1500 Vp-p
Coupling Screw Thread 1/2"-20 UNF Standard Metric/Imperial Stud
Maximum Temperature 65°C under continuous duty

Working Principle & Acoustic Process

  1. 20 kHz high-voltage electrical oscillations enter through shielded input wiring terminals.
  2. Piezoelectric ceramic rings contract and expand along the longitudinal sound axis.
  3. The stainless steel front block collimates the mechanical vibrational wave into acoustic energy.
  4. Transmits amplified mechanical vibrations directly into the connected amplitude booster.

Suitable Machinery & Applications

  • Non-woven bag and shopping tote manufacturers
  • Surgical disposable mask & PPE gown sealing plants
  • Automotive interior plastic component bonding
  • Synthetic fabric embossing and slitting units

Key Features of Ultrasonic Welding Transducer

  • Strict pre-stress bolt torque calibration protects ceramics from fracturing under sudden impacts
  • High mechanical Q-factor ensures over 95% electrical-to-mechanical conversion efficiency
  • Compact, balanced profile prevents machine vibrational rattle and bearing wear
  • Universal thread coupling fits standard Indian and imported ultrasonic boosters

Commercial Benefits

  • High output amplitude increases welding cycle speed by up to 25%
  • Low energy loss keeps converter temperature low, preventing frequency drifting
  • Cost-effective replacement with ready-stock availability across India

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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Ultrasonic Horn Booster For Paper Cup Machine

Ultrasonic Horn Booster For Paper Cup Machine

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₹11,500 Get Latest Price
Component Name Ultrasonic Horn Booster For Paper Cup Machine
Transducer Category Paper Cup Bottom & Side Wall Ultrasonic Sealing Unit
Primary Application Ultrasonic side-wall and bottom curling welding on high-speed paper cup machines
Indicative Price ₹11,500

Product Overview

The Ultrasonic Horn Booster for Paper Cup Machine is specifically engineered to weld coated paper cup side walls and bottom seams at high production speeds (80-140 cups/min). Fabricated from high-tensile aviation aluminum and vacuum-hardened alloy steel, it withstands continuous round-the-clock punching pressure while ensuring leak-proof ultrasonic seals on PE-coated paperboard.

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Technical Specifications

Operating Frequency 20 KHz / 28 KHz Compatible
Power Compatibility 1500W - 2600W Ultrasonic Generators
Material Aviation High-Tensile Aluminum / Hardened D2 Tool Steel
Amplitude Gain 1:1.5 Step-Up Ratio
Mounting Design Flange Nodal Clamp with Dual Heat-Resistant Rubber O-Rings
Weld Face Type Precision Radiused Curved Horn for Paper Cup Geometry
Suitable Materials Single PE & Double PE Coated Paper (150 - 350 GSM)

Working Principle & Acoustic Process

  1. Vibrations from the paper cup transducer travel through the tuned booster body.
  2. The horn face concentrates ultrasonic energy against the curved rotary cup mandrel.
  3. Polyethylene (PE) coating melts instantly within 0.15 seconds, creating an airtight leak-proof bond.
  4. Pneumatic arm releases as paper cup rotates to the curling and ejection station.

Suitable Machinery & Applications

  • Paper cup, paper bowl, and disposable container manufacturers
  • Food and beverage packaging converter lines
  • Ice-cream and soup paper cup packaging plants

Key Features of Ultrasonic Horn Booster For Paper Cup Machine

  • Precision-machined curved sonotrode face matches paper cup taper exactly
  • Prevents pin-hole leaks and burnt yellow discoloration on paper blanks
  • Heavy-duty nodal flange prevents vibration transmission into machine frame bearings
  • Tough wear-resistant coating resists friction from rough kraft paper

Commercial Benefits

  • Completely replaces expensive hot-air heaters and reduces electrical consumption by 40%
  • Delivers zero-leakage seals that easily pass hot tea and coffee boiling tests
  • Minimizes production downtime with rapid 15-minute horn replacement

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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Hi Tech Ultrasonic Transducer

Hi Tech Ultrasonic Transducer

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₹6,500 Get Latest Price
Component Name Hi Tech Ultrasonic Transducer
Transducer Category Standard 20 KHz Replacement Converter
Primary Application Spot sealing, loop handle attaching, and non-woven bag cross sealing
Indicative Price ₹6,500

Product Overview

The Hi Tech Ultrasonic Transducer is an economical and reliable replacement unit designed for standard non-woven carry bag making machines, semi-automatic loop punchers, and lace machines. Powered by high-grade 4-piece piezoelectric elements, it offers stable resonance and dependable continuous welding performance for small-to-medium manufacturing operations.

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Technical Specifications

Frequency 20 KHz ± 0.8 KHz
Power Capacity 1500W - 2000W
Construction Machined Aluminum / Mild Steel Clad Body
Ceramic Discs 4 Piezoelectric Ring Elements
Internal Resistance ≤ 20 Ω
Static Capacitance 12 - 15 nF
Cooling Method Standard Compressed Air Jet Cooling

Working Principle & Acoustic Process

  1. Receives electrical excitation pulses from standard 1500W-2000W analog generator boxes.
  2. Converts electrical energy into uniform 20 kHz linear mechanical strokes.
  3. Transfers energy to the booster with low acoustic impedance mismatch.

Suitable Machinery & Applications

  • Small and medium non-woven bag production workshops
  • Garment and packaging job-work units
  • Regional ultrasonic equipment repair centers

Key Features of Hi Tech Ultrasonic Transducer

  • Budget-friendly price point for quick factory maintenance replacement
  • Forgiving resonance band adapts easily to manual tuning generator boxes
  • Lightweight structure reduces strain on vertical pneumatic slide cylinders

Commercial Benefits

  • Fast return on investment with minimal upfront capital cost
  • Readily available off-the-shelf spares eliminate machine idle time
  • Consistent weld strength on standard 40 - 90 GSM non-woven fabrics

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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20 KHZ Transistor Card

20 KHZ Transistor Card

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₹4,500 Get Latest Price
Component Name 20 KHZ Transistor Card
Transducer Category High-Power Driver / Transistor Amplifier PCB
Primary Application Power switching and signal amplification stage for 20 kHz ultrasonic power cabinets
Indicative Price ₹4,500

Product Overview

The 20 KHZ Transistor Card is the primary power output stage used in 20 kHz ultrasonic generators. Mounted directly to a heavy extruded aluminum heat sink, it incorporates factory-matched high-voltage bipolar power transistors engineered to switch massive resonant currents smoothly without thermal avalanche breakdown.

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Technical Specifications

Rated Frequency 20 KHz
Power Rating Suitable for 2000W - 2600W Ultrasonic Generators
Switching Devices Matched Pair High-Power Silicon Bipolar Transistors
Heat Sink Material Thick Extruded Industrial Aluminum Base Plate
Circuit Board Heavy Copper FR4 Double-Sided PCB with Thermal Mask
Connector Type Standard Heavy-Gauge Screw Terminal Strip
Protection Over-Current & Thermal Sensor Mounting Holes

Working Principle & Acoustic Process

  1. Receives high-frequency pulse-width modulated (PWM) gate drive signals from the main oscillator.
  2. Rapidly switches DC bus voltage across the primary winding of the matching transformer.
  3. Supplies thousands of volts of clean sinusoidal output power to excite the ultrasonic transducer.

Suitable Machinery & Applications

  • Ultrasonic generator manufacturing and repair workshops
  • Bag making machinery electrical maintenance teams
  • Industrial power electronics maintenance facilities

Key Features of 20 KHZ Transistor Card

  • Strictly matched transistor pairs prevent uneven load distribution and hotspot burnouts
  • Deep heat sink fins maximize natural and forced-air convection cooling
  • Reinforced high-current copper tracks prevent PCB trace delamination under heavy loads
  • Standard bolt hole layout matches 95% of domestic and imported generator boxes

Commercial Benefits

  • Prevents sudden power drops during high-speed continuous bag production runs
  • Significantly lowers generator servicing costs compared to full motherboard replacement
  • Plug-and-play installation with clearly marked connection terminals

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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15 kHz Hi Tech Ultrasonic Transducer

15 kHz Hi Tech Ultrasonic Transducer

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₹13,600 Get Latest Price
Component Name 15 kHz Hi Tech Ultrasonic Transducer
Transducer Category 15 KHz Heavy-Duty High-Power Ultrasonic Converter
Primary Application High-power 15 kHz non-woven cutting machines, thick laminate welding, and heavy box bag lines
Indicative Price ₹13,600

Product Overview

The 15 kHz Hi Tech Ultrasonic Transducer is a heavy-duty industrial workhorse built for high-energy ultrasonic applications requiring immense amplitude and penetration. Operating at 15 kHz with an output capacity up to 3200W, it features heavy 6-ring piezoelectric stacks housed in high-strength forged steel, making it ideal for thick fabric slitting, multi-layer box bag bottom welding, and rigid plastic punching.

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Technical Specifications

Operating Frequency 15 KHz ± 0.3 KHz
Maximum Power 2600W - 3200W Heavy Duty
Ceramic Stack 6-Piece High-Power PZT Piezo Rings
Housing Material High-Strength Chrome-Plated Steel Alloy
Dynamic Capacitance 16 - 21 nF
Output Amplitude 15 - 20 µm (Unboosted)
Mounting Thread M16 x 1.5 / 5/8"-18 Heavy-Duty Stud
Weight Approx. 2.8 kg

Working Principle & Acoustic Process

  1. Draws 2600W-3200W of electrical energy from the 15 kHz heavy-duty generator box.
  2. Deep longitudinal acoustic waves generate high force-per-square-inch at lower frequencies.
  3. Drives wide horn tools (up to 12 inches) with uniform vibrational amplitude distribution.

Suitable Machinery & Applications

  • Heavy BOPP laminated box bag manufacturing lines
  • Ultrasonic fabric slitting, cutting, and cross-shearing machinery
  • Heavy multi-layer polypropylene geo-textile and bulk sack welding
  • Automotive door panel and filter sealing

Key Features of 15 kHz Hi Tech Ultrasonic Transducer

  • Lower 15 kHz frequency delivers deeper weld penetration across thick and laminated fabrics
  • 6-ring ceramic stack handles massive wattage without thermal saturation
  • Reinforced pre-stress bolt withstands high continuous downward pneumatic pressure
  • Precision-ground face ensures maximum acoustic coupling efficiency

Commercial Benefits

  • Welds tough multi-layer BOPP laminated sheets that 20 kHz systems cannot penetrate
  • Reduces cycle weld time on thick bag bottoms down to 0.1 seconds
  • Extremely robust engineering ensures years of dependable 24/7 service

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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Ultrasonic Transistor Card (Heavy Duty)

Ultrasonic Transistor Card (Heavy Duty)

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₹5,000 Get Latest Price
Component Name Ultrasonic Transistor Card (Heavy Duty)
Transducer Category Heavy-Duty Power Output Board with Surge Protection
Primary Application Heavy-duty power switching for continuous-duty non-woven bag making generators
Indicative Price ₹5,000

Product Overview

The Heavy-Duty Ultrasonic Transistor Card is an upgraded power amplification board compatible with both 15 kHz and 20 kHz ultrasonic systems. Built with high-spec imported transistors, fast-recovery snubber diodes, and heavy-gauge copper bus rails, it prevents voltage surge blowouts caused by sudden machine jams or transducer short-circuits.

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Technical Specifications

Frequency Compatibility 15 KHz & 20 KHz Dual Compatibility
Peak Power Handling Up to 3200 Watts Peak
Transistors Industrial High-Amperage Matched Silicon Power Transistors
Snubber Protection Integrated High-Voltage RC Snubber Network
Heat Sink Heavy-Gauge Anodized Aluminum Extrusion
Terminal Wire Gauge Supports up to 4 sq mm High-Current Cables

Working Principle & Acoustic Process

  1. Amplifies raw high-power pulses with minimal switching transition losses.
  2. Snubber network absorbs reverse EMF spikes generated during rapid transducer load changes.
  3. Delivers continuous, stable wattage required for long 12-hour factory shifts.

Suitable Machinery & Applications

  • Heavy-duty non-woven box bag and cutting machine facilities
  • Ultrasonic generator manufacturing plants
  • Industrial automation service centers

Key Features of Ultrasonic Transistor Card (Heavy Duty)

  • Built-in reverse EMF protection diodes protect costly driver transistors from spikes
  • Oversized heat sink maintains safe junction temperatures even in hot summer factory environments
  • Thick industrial fiberglass FR4 board prevents arcing between high-voltage traces

Commercial Benefits

  • Dramatically reduces unexpected generator breakdowns and production stoppages
  • Handles high current surges when machine dies strike hard textured anvils
  • Universal mounting fits most standard Indian and imported power supply boxes

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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Stainless Steel Ultrasonic Transducer

Stainless Steel Ultrasonic Transducer

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₹12,500 Get Latest Price
Component Name Stainless Steel Ultrasonic Transducer
Transducer Category Premium 20 KHz Stainless Steel Ultrasonic Converter
Primary Application Acoustic conversion stage for 20 kHz non-woven bag sealing and plastic welding machines
Indicative Price ₹12,500

Product Overview

Engineered with premium imported piezoelectric ceramic rings enclosed in a corrosion-proof stainless steel housing, the 20 KHz Stainless Steel Ultrasonic Transducer delivers unmatched electro-acoustic conversion efficiency (>95%). Designed for continuous 24-hour operation on automated bag machines, it prevents premature thermal expansion and maintains stable resonant frequency under intense mechanical loads.

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Technical Specifications

Resonant Frequency 20 KHz ± 0.5 KHz
Housing Material Stainless Steel (SS 304 Industrial Grade Casing)
Piezo Elements 4 to 6 High-Q PZT Ceramic Rings
Power Handling 2000W - 2600W Continuous Duty
Capacitance 11 - 16 nF
Resonance Impedance ≤ 10 Ω
Working Temperature Max 60°C with standard air circulation
Mounting Thread 1/2"-20 UNF Standard Coupling

Working Principle & Acoustic Process

  1. High-frequency 20 kHz alternating voltage is supplied through shielded signal cables.
  2. Piezoelectric ceramics rapidly contract and expand along the longitudinal axis.
  3. Stainless steel front and rear mass plates balance stress and project acoustic waves forward.
  4. Mechanical vibration is delivered with sub-millimeter precision into the coupled booster.

Suitable Machinery & Applications

  • Non-woven bag and loop handle welding lines
  • Automated blister and packaging sealing lines
  • Automotive interior plastic joining machinery
  • Medical disposable fabric conversion plants

Key Features of Stainless Steel Ultrasonic Transducer

  • Solid stainless steel body protects internal ceramics from moisture, dust, and physical impacts
  • High mechanical Q-factor guarantees negligible internal energy dissipation
  • Strict pre-stress calibration prevents ring cracking during sudden load shifts
  • Universal standard thread fits all commercial titanium and aluminum boosters

Commercial Benefits

  • Significantly longer working lifespan compared to standard unshielded aluminum converters
  • Stays cool during prolonged manufacturing shifts, avoiding frequency drift
  • Direct drop-in replacement for worn-out or damaged machine transducers

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System delivers factory-tested 15 kHz and 20 kHz ultrasonic transducers with strict impedance and capacitance quality checks before dispatch.

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Need Custom Ultrasonic Transducers or Paper Cup Boosters?

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