Ultrasonic Machine Spare Parts - Hanuman Hi-Tech Machinery – Non-Woven Bag Making Machines, Loop Handle Machines & Ultrasonic Machinery

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Ultrasonic Components & Machine Accessories

9 Products Available

20KHz Ultrasonic Box With Round Horn Booster Set

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₹20,000 Get Latest Price

Component Name 20KHz Ultrasonic Box With Round Horn Booster Set

Category / Type Complete 20 KHz Ultrasonic Generator & Welding Kit

Primary Application Non-woven carry bag handle sealing, lace machine welding, and continuous ultrasonic bonding

Indicative Price ₹20,000

Component Overview

The 20KHz Ultrasonic Box with Round Horn Booster Set from Hanuman Ultrasonic System is an industrial-grade complete sealing assembly designed for non-woven bag making machines, mask manufacturing, and plastic welding lines. The set includes a heavy-duty 2600W auto-tuning ultrasonic generator box, high-efficiency stainless steel transducer, amplitude booster, and a 53mm round steel horn for seamless, airtight handle and fabric bonding.

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Technical Specifications

Operating Frequency 20 KHz

Power Output 2000W - 2600W Heavy Duty

Input Voltage 220 V AC ±10% (50/60 Hz)

Generator Type Analog / Auto-Frequency Tracking System

Horn Included 53 mm Round Steel Sonotrode

Booster Ratio 1:1.5 Amplitude Gain

Transducer Material Stainless Steel (SS 304 Body)

Cooling System Internal High-CFM Continuous Exhaust Fan

Protection Features Over-Current, Frequency Drift & Thermal Protection

Working Principle & Operation

Generator box converts 220V standard mains power into 20 kHz high-voltage electrical energy.
PZT ceramic transducer converts electrical pulses into microscopic mechanical vibrations.
The booster amplifies acoustic amplitude and secures the assembly inside the machine bracket.
Vibrations pass into the 53mm round horn, focusing heat energy strictly at the fabric contact point.
Thermoplastic non-woven layers melt and fuse together instantaneously without needle stitching.

Suitable Machinery & Applications

Non-woven carry bag manufacturing units
Surgical 3-ply mask and PPE gown production factories
Ultrasonic lace and embossing machine setups
Plastic pouch, filter bag, and packaging converters

Key Features of 20KHz Ultrasonic Box With Round Horn Booster Set

Complete turnkey package: generator, transducer, booster, and horn in one matched set
Auto-frequency feedback maintains resonance without overheating
Heavy-gauge mild steel generator enclosure with dual analog output meters
D2 hardened steel horn provides wear resistance against high-speed friction
Plug-and-play compatibility with standard Indian non-woven bag making machinery

Commercial Benefits

Eliminates frequency mismatch issues between separate generator and transducer purchases
Consistently clean, high-tensile welds that resist high pulling forces
Low operational power draw with maximum acoustic energy conversion
Readily available replacement spares and prompt technical support

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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Stainless Steel Ultrasonic Transducer

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₹12,500 Get Latest Price

Component Name Stainless Steel Ultrasonic Transducer

Category / Type 20 KHz High-Power Piezoelectric Converter

Primary Application Acoustic conversion stage for 20 kHz non-woven bag sealing and plastic welding machines

Indicative Price ₹12,500

Component Overview

Engineered with premium imported piezoelectric ceramic rings enclosed in a corrosion-proof stainless steel housing, the 20 KHz Stainless Steel Ultrasonic Transducer delivers unmatched electro-acoustic conversion efficiency (>95%). Designed for continuous 24-hour operation on automated bag machines, it prevents premature thermal expansion and maintains stable resonant frequency under intense mechanical loads.

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Technical Specifications

Resonant Frequency 20 KHz ±0.5 KHz

Housing Material Stainless Steel (SS 304 Industrial Grade)

Piezo Elements 4 to 6 High-Q PZT Ceramic Rings

Power Handling 2000W - 2600W Continuous

Capacitance 11 - 16 nF

Resonance Impedance ≤ 10 Ω

Working Temperature Max 60°C with standard air circulation

Mounting Thread 1/2"-20 UNF Standard Coupling

Working Principle & Operation

High-frequency 20 kHz alternating voltage is supplied through shielded signal cables.
Piezoelectric ceramics rapidly contract and expand along the longitudinal axis.
Stainless steel front and rear mass plates balance stress and project acoustic waves forward.
Mechanical vibration is delivered with sub-millimeter precision into the coupled booster.

Suitable Machinery & Applications

Non-woven bag and loop handle welding lines
Automated blister and packaging sealing lines
Automotive interior plastic joining machinery
Medical disposable fabric conversion plants

Key Features of Stainless Steel Ultrasonic Transducer

Solid stainless steel body protects internal ceramics from moisture, dust, and physical impacts
High mechanical Q-factor guarantees negligible internal energy dissipation
Strict pre-stress calibration prevents ring cracking during sudden load shifts
Universal standard thread fits all commercial titanium and aluminum boosters

Commercial Benefits

Significantly longer working lifespan compared to standard unshielded aluminum converters
Stays cool during prolonged manufacturing shifts, avoiding frequency drift
Direct drop-in replacement for worn-out or damaged machine transducers

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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Ultrasonic Horn Booster Set

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₹12,500 Get Latest Price

Component Name Ultrasonic Horn Booster Set

Category / Type 20 KHz Acoustic Booster & Sonotrode Assembly

Primary Application Loop handle punching, D-cut bag reinforcement, and spot welding

Indicative Price ₹12,500

Component Overview

The Ultrasonic Horn Booster Set is a factory-tuned acoustic pairing comprising a precision-milled amplitude booster and a hardened 53mm round sonotrode horn. Built to withstand continuous high-speed mechanical impacts on loop handle and D-cut bag machines, it ensures uniform vibrational distribution across the weld contact face, preventing weak joints or burned bag fabric.

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Technical Specifications

Working Frequency 20 KHz

Horn Type 53 mm Round Face Welding Horn

Horn Material High-Carbon High-Chromium D2 Tool Steel

Horn Hardness 58 - 62 HRC Vacuum Hardened

Booster Material Aviation High-Tensile Aluminum / Titanium

Gain Ratio 1:1.5 (Standard Amplitude Step-Up)

Clamping Style Center Flange with Anti-Vibration Rubber Damper Ring

Working Principle & Operation

Transducer transmits longitudinal sound waves into the rear coupling of the booster.
Booster internal acoustic taper increases vibrational velocity and amplitude.
Energy travels cleanly into the horn body with minimal acoustic attenuation.
Horn face strikes the bag fabric against the anvil, producing clean localized welds.

Suitable Machinery & Applications

Commercial carry bag production workshops
Non-woven box bag and cross sealing plants
Footwear and synthetic garment manufacturing
Specialized industrial filter assembly

Key Features of Ultrasonic Horn Booster Set

Factory matched resonance prevents internal reflection and generator tripping
Mirror-polished contact surface prevents melted polymer residue from sticking
Flanged clamp design isolates acoustic energy from the machine chassis frame
Resistant to thermal fatigue and high operational cycle rates

Commercial Benefits

Increases sealing speed and throughput on automated bag machines
Reduces reject rates caused by uneven weld penetration
Long maintenance intervals without requiring surface re-grinding

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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20 Khz Ultrasonic Booster

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₹7,500 Get Latest Price

Component Name 20 Khz Ultrasonic Booster

Category / Type Acoustic Amplitude Modifier / Flange Mount Booster

Primary Application Amplitude adjustment and mechanical clamping for 20 kHz ultrasonic systems

Indicative Price ₹7,500

Component Overview

The 20 Khz Ultrasonic Booster from Hanuman Hi-Tech Machinery is a vital intermediate coupling link between the ultrasonic converter and welding horn. Machined on high-precision CNC lathes, it serves two critical functions: amplifying ultrasonic stroke amplitude to the ideal sealing level and rigidly securing the vibrating acoustic stack to the machine chassis via its nodal mounting ring.

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Technical Specifications

Operating Frequency 20 KHz

Gain Ratio 1:1.5 / 1:2.0 (Custom amplification available)

Material Options Aviation Aluminum / High-Grade Titanium Alloy

Mounting Ring Nodal Center Ring with Anti-Vibration O-Rings

Thread Coupling 1/2"-20 UNF Male-Female Reversible Studs

Surface Finish Hard Anodized Corrosion-Resistant Coating

Tuning Accuracy Tested to ±20 Hz resonant frequency tolerance

Working Principle & Operation

Screwed tightly to the front face of the 20 kHz transducer using high-tensile studs.
Acoustic standing wave passes through the booster nodal point without generating chassis vibration.
Cross-sectional stepped design increases amplitude before transmitting to the horn.

Suitable Machinery & Applications

Non-woven bag making machine builders
Industrial ultrasonic maintenance and repair contractors
Packaging automation lines and retrofit setups

Key Features of 20 Khz Ultrasonic Booster

Precision machined nodal ring ensures zero vibration leakage to machine structure
High acoustic Q-factor ensures minimal internal heat buildup
Engineered for maximum fatigue strength under millions of continuous cycles
Precision-threaded stud holes ensure zero acoustic gap between components

Commercial Benefits

Optimizes welding speed without overloading the ultrasonic generator
Prevents machine frame resonance and unwanted rattling noise
Cost-effective replacement for cracked or worn boosters

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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20 Khz Ultrasonic Main Card

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₹5,500 Get Latest Price

Component Name 20 Khz Ultrasonic Main Card

Category / Type Ultrasonic Generator Motherboard / Master Control PCB

Primary Application Core motherboard replacement and upgrading for 20 kHz ultrasonic generator boxes

Indicative Price ₹5,500

Component Overview

The 20 Khz Ultrasonic Main Card is the central processing brain for 20 kHz ultrasonic power supply boxes. It manages primary frequency oscillation, automatic frequency tracking (PLL), voltage regulation, and overload protection logic. Specially designed to withstand erratic voltage fluctuations common in industrial manufacturing zones, it guarantees consistent welding frequency without manual tuning.

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Technical Specifications

Operating Frequency 20 KHz (19.5 KHz - 20.5 KHz Tracking Range)

Supply Voltage 220 V AC Single Phase Input

Compatible Power Suitable for 1500W, 2000W, and 2600W Generators

Circuit Technology Phase Locked Loop (PLL) Auto-Tuning Circuitry

Connectors Standard Screw-Type Terminal Blocks for Easy Wiring

Board Construction Double-Sided Industrial Grade FR4 PCB with Moisture Varnish

Integrated Protection Over-Current, Frequency Deviation & High-Temperature Cutoff

Working Principle & Operation

Processes raw AC power and generates a stable 20 kHz sinusoidal reference signal.
Continuously tracks transducer load feedback to automatically compensate for frequency shifts.
Drives the power transistor board to deliver clean, amplified acoustic pulses to the horn.

Suitable Machinery & Applications

Ultrasonic generator box repair and maintenance shops
Non-woven bag factory electrical maintenance departments
OEM packaging machinery manufacturers

Key Features of 20 Khz Ultrasonic Main Card

On-board trimmer pots for easy baseline frequency and power adjustment
Conformal coating resists factory moisture, carbon dust, and chemical fumes
High-speed trip protection prevents catastrophic MOSFET and transistor blowout
Standard footprint matches most Indian and imported Chinese generator cabinets

Commercial Benefits

Brings failed generator boxes back to life at a fraction of replacement cost
Minimizes production downtime with simple plug-in terminal replacements
Delivers stable output even during fluctuating factory input voltages

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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20 KHz Transistor Card

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₹4,000 Get Latest Price

Component Name 20 KHz Transistor Card

Category / Type High-Power Transistor / Driver Amplifier PCB

Primary Application Power stage amplification for 20 kHz non-woven bag ultrasonic generators

Indicative Price ₹4,000

Component Overview

The 20 KHz Transistor Card is the primary power output stage in ultrasonic generators, responsible for amplifying low-level oscillation signals into high-wattage power required by the transducer. Mounted on an extruded heavy aluminum heat sink, it features matched high-current bipolar transistors capable of handling continuous cyclic pulses without thermal breakdown.

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Technical Specifications

Operating Frequency 20 KHz

Output Capacity Up to 2600 Watts Peak

Power Devices Matched High-Voltage Silicon Bipolar Power Transistors

Heat Dissipation Heavy Extruded Aluminum Heat Sink Base Plate

Input Drive Signal Standard PWM / Sine Wave from Main Oscillator Card

Thermal Cut-Off Supported via on-board sensor mounting

Board Material Heavy-Duty Copper-Clad Industrial FR4

Working Principle & Operation

Receives 20 kHz gate signals directly from the main control motherboard.
Switches high-voltage DC bus current across the output matching transformer.
Delivers continuous, clean power to drive the ultrasonic transducer at full resonance.

Suitable Machinery & Applications

Bag making machinery electronics maintenance
Industrial ultrasonic power supply servicing
Automation repair facilities

Key Features of 20 KHz Transistor Card

Factory matched transistors ensure uniform current sharing across all power legs
Thick aluminum heat sink base plate rapidly pulls heat away from silicon junctions
Heavy copper tracks handle high surge currents without burning or de-lamination
Quick-disconnect terminal headers streamline on-site field replacements

Commercial Benefits

Prevents generator overheating during long 12-hour bag manufacturing runs
Highly reliable components reduce frequent driver board burnouts
Direct compatibility with standard 20 kHz power supply boxes

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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53mm Ultrasonic Round Horn

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₹3,500 Get Latest Price

Component Name 53mm Ultrasonic Round Horn

Category / Type Hardened Tool Steel 20 KHz Welding Sonotrode

Primary Application Loop handle attachment, bag bottom spot welding, and patch sealing

Indicative Price ₹3,500

Component Overview

The 53mm Ultrasonic Round Horn is a standard consumable welding tool designed specifically for non-woven loop handle machines and bag punching units. Fabricated from vacuum heat-treated D2 grade alloy tool steel, this horn withstands millions of high-impact strikes against textured anvils without face deformation or loss of resonant frequency.

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Technical Specifications

Contact Face Diameter 53 mm (Round Flat Face)

Tuned Frequency 20 KHz ±100 Hz

Material Grade High-Carbon High-Chromium D2 Alloy Tool Steel

Surface Hardness 58 - 62 HRC (Through-Hardened)

Coupling Thread 1/2"-20 UNF or M12 Central Stud Hole

Face Finish Precision Ground and Mirror Polished

Weight Approx. 1.2 kg

Working Principle & Operation

Threaded tightly into the booster tip with proper acoustic coupling grease.
Receives 20 kHz vibrations and concentrates acoustic energy over its 53mm circular face.
Direct mechanical pressure against bag material generates rapid friction heat, sealing the seam.

Suitable Machinery & Applications

Non-woven carry bag manufacturing workshops
Medical disposable drape and cap assembly units
Synthetic fabric spot sealing applications

Key Features of 53mm Ultrasonic Round Horn

High hardness (60 HRC) resists abrasive wear from non-woven plastic and masterbatch fillers
Precision resonant length calibration prevents generator overload alarms
Mirror-smooth face prevents fabric melting marks and fiber pulling
Universally compatible with standard 20 kHz boosters across all bag machine brands

Commercial Benefits

Produces exceptionally neat, strong, and circular spot welds on loop handles
Extremely long operational life before requiring re-facing or replacement
Economical spare part pricing for easy inventory stocking

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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Non Woven Bags Cutting Machine

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Price on Request Get Latest Price

Component Name Non Woven Bags Cutting Machine

Category / Type Industrial Fabric Roll Slitting & Cross Cutting Machine

Primary Application Fabric roll slitting, loop handle strip cutting, and bag panel preparation

Indicative Price Price on Request

Component Overview

The Non Woven Bags Cutting Machine from Hanuman Hi-Tech Machinery is a high-speed precision cutting workstation built to slice bulk non-woven rolls into precise sheet lengths and loop handle strips. Equipped with alloy rotary slitting blades, automatic digital length counters, and responsive web tension rollers, it delivers burr-free cuts required before handle welding and bag assembly.

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Technical Specifications

Working Width 1000 mm - 1600 mm (Customizable)

Cutting Speed 60 - 120 Cuts/min

Cutting Accuracy ± 0.5 mm High Precision

Blade Material Tungsten Carbide / Alloy Tool Steel Rotary Cutters

Control System Microcomputer Digital Meter Counter with LCD Display

Motor Power 3.5 kW AC Drive with Inverter Speed Control

Suitable Fabric 30 - 150 GSM Spunbond Non-Woven Fabric

Working Principle & Operation

Parent non-woven fabric roll is mounted on the pneumatic expanding unwind shaft.
Fabric passes through tension guide bars and optical edge tracking sensors.
Servo drive pulls the material forward to the programmed length parameter.
Pneumatic shear or rotary blades deliver high-speed, clean cuts across the web.
Cut sheets or strips fall neatly into the automatic collection tray for the next process.

Suitable Machinery & Applications

Non-woven bag manufacturing plants
Packaging material converters and wholesale fabric suppliers
Eco-friendly carry bag production lines

Key Features of Non Woven Bags Cutting Machine

Sharp, clean cut without frayed edges or loose plastic fibers
Automatic batch counting with auto-stop alarms upon reaching order limits
Heavy cast steel chassis dampens vibration during peak operational speeds
Dual mode capability: slitting into strips or cross-cutting into full bag sheets

Commercial Benefits

Drastically speeds up pre-processing time for loop handle strips and bag panels
Zero material wastage due to millimeter-accurate electronic feed control
Simple operator interface requires minimal technical training

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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Auto Tension Controller

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₹12,600 Get Latest Price

Component Name Auto Tension Controller

Category / Type Automatic Magnetic Powder Web Tension Controller

Primary Application Unwind roll tension regulation for bag making machines, laminators, and printing presses

Indicative Price ₹12,600

Component Overview

The Auto Tension Controller is an essential automation accessory for non-woven bag making, printing, and slitting machines. It automatically measures changes in roll diameter and web tension as fabric unwinds, dynamically adjusting the braking torque of magnetic powder brakes to maintain perfectly constant web tightness from full roll down to the core.

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Technical Specifications

Control Mode Fully Automatic / Manual Dual Mode

Input Voltage 180 V - 245 V AC (50/60 Hz)

Output Current 0 - 3A DC (Compatible with all 24V Magnetic Powder Brakes)

Tension Accuracy ± 0.1 N Ultra-Sensitive Feedback

Display Screen High-Brightness Digital LED with Real-Time Tension Readout

Sensor Compatibility Supports Dual Tension Load Cells & Proximity Roll Sensors

Enclosure Standard Panel Mount Compact Metal Housing

Working Principle & Operation

Tension sensors monitor continuous web pull as fabric travels off the master roll.
Controller microcomputer calculates deviation from the preset tension reference value.
Adjusts DC current output to the magnetic powder brake in milliseconds.
Ensures fabric feeds into ultrasonic sealing stations without stretching, wrinkles, or slack.

Suitable Machinery & Applications

Automatic non-woven bag making machine lines
Flexographic and rotogravure printing presses
Roll-to-roll slitting, rewinding, and laminating plants

Key Features of Auto Tension Controller

Eliminates roll wrinkles, bag size variations, and print misalignment
Automatic taper tension control prevents inner roll slippage near the core
Non-volatile memory remembers parameter settings through factory power cuts
Smooth output ramp-up prevents sudden fabric snaps upon machine startup

Commercial Benefits

Guarantees uniform bag dimensions and flawless ultrasonic weld placement
Saves operators from constantly adjusting manual brake knobs by hand
Extends magnetic powder brake life by delivering precise, proportional current

Hanuman Hi-Tech Machinery / Hanuman Ultrasonic System guarantees 100% genuine components, frequency testing before dispatch, and complete on-call technical replacement support across India.

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Need Urgent Ultrasonic Machine Spares or Generator Repairs?

Get factory-tested 20 kHz horns, boosters, transducers, and PCB cards dispatched directly from Hanuman Ultrasonic System with full technical assistance.

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